Welding, machining apprentices expanding their workplace skillsets

Iowa State University english department faculty are helping high school apprentices in welding and machinery improve their writing and speaking skills through a four-week program sponsored by John Deere.

By Rachel Cramer August 5, 2022
Courtesy: John Deere, Iowa State University

Workforce Development Insights

  • Iowa State faculty in the English department are helping high school apprentices involved in welding and machinery improve their writing and speaking skills with a four-week course.
  • While it might not be relevant in terms of actual welding or machining, being able to communicate clearly and concisely is a valuable skill to have. Being able to write a report about how a welding project is done is just as important as the welding itself.
  • 约翰迪尔(John Deere)是该项目的发起人之一,他和其他许多公司向学术界伸出了橄榄树,希望找到愿意从事焊接和机械加工等行业的人。与一所大学合作,增强他们在写作和沟通方面的“软”技能是一项有趣的、有价值的计划,每个人都能从长期受益。

Faculty fromIowa State University’s English Departmentare helping high school apprentices in welding and machinery at John Deere sharpen their writing and speaking skills through a four-week, in-person communications training.

The collaboration between ISU and the world’s largest farm machinery manufacturer kicked off last year at Deere’s facilities in Davenport and East Moline, Ill., and expanded this summer to include Waterloo.

During two-hour sessions, twice a week in July and August, the students focus on developing interpersonal skills for the workplace; writing clear, concise reports; and speaking to different audiences, including CEOs touring the facilities. They also practice elevator pitches about their apprenticeship program to help with the recruitment of their classmates.

At the end of the training, the students formally present what they’ve learned in their apprenticeship to their supervisors, union leaders and upper-level administrators at Deere.

David Ottavianelli, John Deere’s Director of Workforce and Community Development, called the communications training and partnership with ISU a triple win.

“The students gain valuable communications skills that prepare them to enter the workforce; Deere and the business community grows their prospective talent pools; and the instructors gain knowledge of how our manufacturing works, which they can incorporate into their classrooms and research interests,” he said.

在ISU教授高级科技写作课程的助理教授艾玛·默里(Emma Murray)是讲师之一。在约翰·迪尔于2020年联系英语系,提出进行交流培训的想法后,穆雷与同样拥有焊接学位的英语教授乔·马凯维奇(Jo Mackiewicz)和助理教授布莱恩·斯皮尔斯(Brian Spears)共同开发了这一课程。

“At first, some of the students drag their feet about the communications training, but then they realize it’s tied to some incentive pay and can help them make their eventual workstation more efficient, more ergonomic and safer. They see the purpose and buy into it,” Murray said.

One of the ways workers and apprentices at Deere can suggest changes to streamline processes and improve the quality of products is by filling out a “continuous improvement tag.” Essentially, it’s a short report where they identify an issue and suggest steps to improve it.

“Something John Deere has mentioned to us as a challenge is that people will jump straight to the solution or not provide enough context,” Murray said.

During the communications training, Murray and Erin Frink, another instructor and a lecturer at ISU, work with the apprentices to compare tags and recognize what makes some more effective than others.

“We tell the students, ‘The engineers do not know everything that’s happening on the floor. A clear and concise tag saves time for both the welder and the engineer,’” Murray said.

Benefits for Iowa State faculty

Mackiewicz, Murray和Frink表示,与迪尔的合作也使他们的研究和教学受益,有机会进行工作实习,并有时间学习焊接和机械加工。

“It’s been very cool to get into a John Deere site with over 1,000 people. Without this partnership, it would have been a lot harder,” said Mackiewicz, who recently publisheda bookthat explores how people teach and learn welding. She’s in the process of writing another about the development of expertise on the shop floor.

Murray and Frink said they teach a lot of ISU students in the industrial and manufacturing systems engineering program. The experience at Deere helps them pull specific scenarios from a manufacturing workplace into their classes on campus and connect with their students.

“I get some street cred when I mention being on the floor at John Deere and my experiences welding and using a plasma cutter. It makes a difference,” Murray said.

Welders assemble parts at John Deere's Davenport Works facility in Davenport, Iowa. Courtesy: John Deere, Iowa State University

Welders assemble parts at John Deere’s Davenport Works facility in Davenport, Iowa. Courtesy: John Deere, Iowa State University

Evolving from an apprentice to employee

Since 2019, Deere has hosted 57 apprentices in welding, computer numerical control (CNC) machining and IT software engineering as a corporate partner in HRAP. Apprentices work 35 hours per week at one of Deere’s facilities during the summer between their junior and senior year of high school and drop to half-time while in school.

学徒一旦年满18岁,获得高中文凭或GED证书,并达到其他技能和行为标准,就可以获得全职工作。

Twelve of the 15 apprentices who took the communications training last year at facilities in Davenport and East Moline are now full-time employees at John Deere.

That includes Conner Wipperfurth, a welder at Deere’s facility in Davenport and a recent graduate from Pleasant Valley High School in Bettendorf.

Wipperfurth said he initially had some doubts about the communications training; he viewed the apprenticeship as “a way to get away from school” and focus on welding.

“But as we got into the class, it was fun, and we pushed each other to do better. I found the impromptu speeches to be the most helpful, but in general, the class helped us better communicate and hold a conversation with our supervisors and coworkers,” Wipperfurth said.

Introduction to advanced manufacturing with IGNITE

Deere also partners with Hawkeye Community College to host students in grades 8-12 interested in learning more about manufacturing, electrical work and hydraulics. IGNITE takes place at Waterloo’s TechWorks Campus, a former John Deere Waterloo Tractor Works building.

奥塔维阿内利解释说,该项目将弱势青年介绍给不同的职业机会,并为他们提供实践学习经验。

今年夏天,穆雷将沟通培训带到滑铁卢,教授了9名IGNITE学生和6名HRAP学徒。弗林克为达文波特和东莫林的第二批HRAP学生提供指导,每个地点有7名学生。

A welder at John Deere's Davenport Works facility in Davenport, Iowa. Courtesy: John Deere, Iowa State University

A welder at John Deere’s Davenport Works facility in Davenport, Iowa. Courtesy: John Deere, Iowa State University

Expanding education opportunities

Leaders from Deere and ISU say they want to continue expanding where the training is offered in the coming years.

“The transformation of the students has been incredible to see during the training,” Ottavianelli said. “As John Deere and local high schools continue to grow apprentice and other skills-building programs, our goal is to have additional Iowa State instructors engaged to assist future students in their communication skills.”

Volker Hegelheimer, chair of the English department, shared his support and commended the faculty who led the effort. He added the partnership with Deere is part of the department’s “on-going effort to align classroom instruction with essential workplace needs” and a model for future collaborations with industry leaders.


Rachel Cramer
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